Wear Particle Image Acquisition & Intelligent Analysis System

Part #: PN-3879

This advanced system is a cutting-edge solution for modern Ferrography and oil condition monitoring. By integrating high-resolution microscopic imaging with sophisticated AI algorithms, the software automates the identification, classification, and quantification of wear particles in lubricating oils. It eliminates the subjectivity of manual inspection, allowing maintenance teams to identify specific failure modes—such as fatigue, abrasion, or corrosion—at their earliest stages, significantly extending machinery life and preventing catastrophic failures.

                                                
                                                    AI-Driven Recognition                                                
                                            
                                                Automatically classifies wear particles into categories: Fatigue, Cutting, Sliding, Abrasive, and Spheres.

                                                
                                                    High-Definition Acquisition                                                
                                            
                                                Seamlessly captures crystal-clear microscopic images using industrial-grade digital cameras.

                                                
                                                    Morphological Analysis                                                
                                            
                                                Calculates critical parameters like Equivalent Diameter, Aspect Ratio, and Area for every particle detected.

                                                
                                                    Standard Compliance                                                
                                            
                                                Generates cleanliness reports in accordance with ISO 4406, NAS 1638, and ASTM standards.

                                                
                                                    Efficient Workflow                                                
                                            
                                                Reduces analysis time by up to 70% compared to traditional manual microscopy.

                                                
                                                    Comprehensive Database                                                
                                            
                                                Built-in history management for trending analysis and long-term machinery health tracking.

Specification	Value
Image Sensor Support	High-resolution CMOS/CCD Industrial Cameras (USB 3.0/GigE).
Magnification Range	Optimized for 40x to 1000x optical magnification.
Detection Accuracy	Capable of detecting and analyzing particles down to the sub-micron level (depending on microscope optics).
Analysis Algorithms	Advanced Neural Network-based image segmentation and feature extraction.
Input Compatibility	Compatible with traditional Ferrograms, Filter Patches (Patch-Ferrography), and Particle Slides.
Output Formats	Automated professional reports in PDF, Microsoft Word, and Excel.
Operating System	Fully compatible with Windows 10/11 (64-bit).