Intelligent Ferrography Lab (IFL-500 Series)

零件号: IFL-500 Series

The Intelligent Ferrography Lab (IFL-500) is the world’s most advanced workstation for high-precision oil condition monitoring and predictive maintenance. This unified system bridges the gap between mechanical preparation and digital intelligence by integrating three industry-leading components: the RF500 Dual Rotating Particle Depositor, a specialized High-Resolution Ferrography Microscope, and a Deep Learning AI Analysis Software.

The lab manages the entire diagnostic lifecycle: it automates the magnetic separation of wear particles onto dual slides, captures high-definition microscopic images using dual-light optics, and employs Artificial Intelligence to identify and classify wear modes instantly. By streamlining the workflow into a single platform, the IFL-500 eliminates human subjectivity, ensuring fast, objective, and 100% repeatable results to prevent catastrophic machinery failure.

                                                
                                                    Integrated Workflow                                                
                                            
                                                A seamless, "plug-and-play" solution that transitions from raw oil sample preparation to a finalized digital diagnostic report.

                                                
                                                    Dual-Channel Efficiency                                                
                                            
                                                Equipped with the RF500 dual-track system, allowing the simultaneous preparation of two samples to double laboratory throughput.

                                                
                                                    AI-Driven Diagnostics                                                
                                            
                                                Automatically identifies and classifies wear particles into five critical categories: Fatigue, Cutting, Sliding, Abrasive, and Spheres.

                                                
                                                    Dual-Light Microscopy                                                
                                            
                                                Features a specialized optical system with both reflected (for metallic particles) and transmitted (for non-metallic contaminants) light sources.

                                                
                                                    Data-Driven Precision                                                
                                            
                                                Replaces manual visual estimation with precise AI-calculated metrics, including Equivalent Diameter, Aspect Ratio, and Area Concentration.

                                                
                                                    Global Compliance                                                
                                            
                                                Automatically generates professional reports compliant with ISO 4406, NAS 1638, and ASTM standards.

规格	价值
System Name	Intelligent Ferrography Lab (IFL-500 Series)
Design Standard	SH/T 0573 "Test Method for Wear Particles in Used Lubricating Oils"
Recognition Categories	12 Types (Normal, Fatigue, Cutting, Severe Sliding, Spherical, Copper, Oxide, etc.)
Wear Particle Recognition Range	0 ～ 1200μm
Software System	Wear Particle Image Acquisition and Intelligent Analysis System
Computer Configuration	10th Gen Intel Core i5-10500, 8GB RAM (or higher)
Camera Model	E3ISPM2000KPA (High-resolution digital camera)
Max Image Resolution	5480 * 3648 / 2736 * 1824
Acquisition Type	Real-time Acquisition
Microscope Optical System	Infinite Optical System
Total Magnification	50X - 1000X
Eyepiece	EW10X/22 (Ultra large field of view, Φ22mm)
Objective Lenses (BF/DF)	5X, 10X, 20X, 50X, 100X (Dry) Infinite Flat Field Achromatic
Lighting Source	Dual 24V 100W Halogen (Reflective & Transmission)
Illumination System	Kohler lighting with continuous brightness adjustment
Focusing Mechanism	Coaxial coarse/fine adjustment (0.001mm fine division)
Mechanical Stage	Double layer 186x138mm (Movement range: 74x50mm)
Magnetic Field Gradient	100 - 1000 Gs (Working point peak ≥ 600 Gs)
Rotary Deposition Speeds	75rpm (Spectrum), 150rpm (Cleaning), 200rpm (Spin drying)
Depositor Measurement Range	0μm to 3000μm
Effective Deposition Area	≥ 47mm² (Uniform distribution, no overlap)
Glass Substrate Size	55 * 55 * 0.17 mm
Reproducibility Error	Qualitative < 10% / Quantitative < 15%
Depositor Dimensions	700mm * 280mm * 240mm
System Weight (Depositor)	Approx. 14kg
Power Supply	220V ± 10% VAC, 50Hz (Power consumption < 150W)